Anomaly Detection and Predictive Maintenance using Machine Learning (ML) and Artificial Intelligence (AI) in BioPharmaceutical Manufacturing
Integrating the Internet of Things (IoT) and Machine Learning (ML) within smart manufacturing facilities has significantly transformed anomaly detection processes, thereby ensuring predictive maintenance, optimizing processes, and enhancing operational efficiency. This paper reviews existing research regarding real‑‑time anomaly detection in IoT‑enabled manufacturing environments, specifically emphasizing biopharmaceutical production. A variety of Machine Learning (ML) techniques, including convolutional neural networks (CNNs), hidden Markov models (HMMs), and statistical methodologies, are examined to identify deviations from standard operating conditions. The research identifies distinct challenges associated with anomaly detection, including issues related to data collection errors, class imbalance, and constraints in the selection of ML models, which can potentially impact the accuracy of predictions. Furthermore, the paper delineates a systematic methodology for integrating anomaly detection in biopharmaceutical Active Pharmaceutical Ingredient (API) manufacturing, highlighting the importance of infrastructure assessment, data acquisition, model training, and ongoing improvement. The findings accentuate the necessity of bridging the gap between Information Technology (IT) and Operational Technology (OT), securing IoT networks, and enhancing ML models to mitigate false positives and false negatives. Ultimately, this study advances data‑driven decision‑making in smart manufacturing, promoting a more robust and resilient industrial ecosystem.
About the speaker

Ravi Kiran Koppichetti
IT Data Engineer III at Novo Nordisk
Ravi Kiran Koppichetti is a business focused technologist with over 7+ years of full‑lifecycle experience in designing and building enterprise data and analytics solutions from strategy through delivery including data acquisition, ETL/ELT, data quality, modern data architecture, and the socialization of analytic capabilities including adoption of solutions. He also focuses on providing strategic advisory, process improvement including change management, information delivery, organization/team structure, and helps drive alignment across key stakeholder groups. He has successfully led and delivered many data‑driven business transformation initiatives by developing the solution architecture of a modern analytics consumption strategy, building an actionable roadmap, and ensuring the realization of the business/technology vision.
When
Sessions: April 2nd – 3rd 2024
Trainings: April 15th – 19th 2024